Seven steps to machine safety

Scafftag has devised seven simple steps to safer machinery using Lockout Tagout products. The Lockout Tagout programmes are designed to eliminate accidental start-up of machines or equipment, and to prevent the release of stored energy during servicing or maintenance.

1 Preparation: Identify the type of energy used and its potential hazards. Locate the isolator(s) and prepare to 'lock off' energy source.

2 Notification: Inform operators and supervisors who may be affected by isolating the machinery.

3 Shut-Down: Turn off the equipment or machine.

4 Lock Off: Lock off all energy sources using the lockout device to prevent energy release within the equipment, pipes or machinery. Apply a lock so no one can turn the switch or valve whilst work is under taken. The key should be stored securely or held by the person isolating the equipment.

Attach a lockout warning tag.

5 Test: Test all machine controls and electrical circuits to ensure energy is completely isolated.

6 Repair or Rework: Perform maintenance and/or servicing.

7 Return to Service: When work is done and lockout/ tagout devices removed, test and look to ensure all tools and mechanical and electrical lockout devices have been removed.